We offer a full range of plastic injection mold service
JBR (JinBaoRong)Precision Industry Product Co., Ltd boasts seasoned engineers in plastic injection mold, dedicated to efficient design and manufacturing. Our injection molds are crafted with exceptional precision and tight tolerances, ensuring a seamless match with the geometric shapes of your part designs. We firmly believe that molds should deliver long-term value. That’s why we advocate for high-quality, durable materials that serve you through countless production cycles.
JBR offers a full range of injection molding services, specializing in plastic injection molding. Our advanced capabilities and in-depth industry knowledge allows us to work as a single source solution for their manufacturing needs. From prototypes to high volume production, our state of the art equipment and facility gives us the flexibility to deliver precision molded products with rapid turnaround times.
Why Choose JBR As Your Plastic injection Mold Supplier
- Come to us with your concept, sketch, CAD or 3D parts drawing. We will design and develop your idea into a workable product.
- Before molds, we would make prototypes for you to check the design and assembly.
- Expert manufacturability analysis.
- Commonly known as DFM and moldflow analysis, our team of engineers perform expert manufacturability analysis on your injection molded parts at no charge. As a result, we have netted savings to you of up to 50% reduction in manufacturing costs!
- 30+ years of experience, help you select and evaluate suitable materials for molds and injection molding parts.
- Want quality parts, on time and with fair prices? No one has us beat there.
- No middle-man injection molding contract manufacturing.
- Each extra step in the supply chain has the potential to decrease communication efficiency and increase costs. We provide you with highly competitive production rates because we work directly with you from our injection molding facilities.
- Precision-made tooling mold making to ensure consistency of product.
- Pay for tooling once, then never worry about it again. In addition to our tooling optimization processes, our programs include lifetime tooling options enabling you to focus on the product, not the startup costs.
- Design to actualization services. From beginning to end, you can trust JBR’s experienced hands to bring your vision to life.
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JBR (JinBaoRong)- Your Trusted Custom Injection Molds Manufacturer in China
For over 30 years we’ve provided our customers with quality products and value-added services, we’ve grown up in the industry applying a hands-on approach to precision injection molding. We offer complete project management services that leverage our years of experience manufacturing products for a wide array of applications. This vast knowledge base allows us to make materials selection, facilitate parts sourcing, as well as complete product development, engineering, and mold making.
Our facility is equipped with a clean room environment and advanced electric injection molding equipment, delivering 45 to 600 tons of pressure, in shot sizes from 1 to 36 ounces, all to tolerances of ±.001”. This precision close tolerance molding is augmented by stringent quality policies; our facility employs a state of the art Brown & Sharp CMM, a fully equipped metrology lab, as well as a comprehensive material testing and validation program. In addition, we can also provide complete assembly services, including printing, painting, welding, and, machining.
From 2 parts to 2 million parts, we possess the production capabilities and services that will meet your product’s needs. The JBR production facility operates on a 24-hour schedule, we sometimes offer rush services, and lights out manufacturing, and provide logistical support such as JIT deliveries, Kanbans, and stocking programs.
JBR specializes in plastic injection mold design and manufacturing, using cutting-edge technology and precision engineering to meet the demanding standards of industries including, automotive, medical, agricultural, electronics, home appliances, consumer goods, and aviation, etc.
What is plastic injection mold?
Plastic injection molds are designed as hollow metal blocks with cavities used to shape molten plastic through the injection process. There are many holes inside the mold, and the temperature can be controlled by means of oil, water or heater.
Gates in the mold allow molten plastic to flow in, which then fills the cavity through runners and gates. After cooling, the mold is opened, and the ejector pin of the injection molding machine is pushed by the top plate to further eject the molded part.
- Guide Pins– Installed to one half of the plastic injection mold and align the two halves by entering the holes in the other half. the most function is to locate the core and cavity insert in right position, avoid steps on parting line of molding parts or mismatch between two halves of molds.
- Runner– Connect the sprue bush to molding cavities, it is a passageway of flow material, the section shape is usually round or trapezoid.
- Gate–The narrowest position of the runner, where the flow material enters the molding cavity. There are many different types, some will be broken from molding part when ejecting out. such as submarine gate, tunnel gate. Some need to be cut after molding. like tab gate, side gate and so on.
- Sprue (Bush) – Tapered hole in the center of the plastic injection mold into which the flow material travel from the nozzle of injection machine to runners
- Locating Ring– Locating the plastic injection mold on the fixed platen of injection machines, so that the injection nozzle lines up with the sprue bush.
- Mould Cavity(include cavity and core)– The space in the mold shaped to produce molding product.
- The ejector (Pins)– Push the runner and molding parts out of the mold
- The Shot– Total amount of material into cavities, include runner and molding parts
- Ejector plate/Ejector backplate: Just for hold the ejectors in the right position
- Clamping plate: Clamping the mold to the platen of injection machines
Conclusion
Whether you need a new mold designed and machined from aluminum, stainless steel, or tool steel, or repairs for an existing mold, JBR can provide you with the expertise and craftsmanship to deliver quality molds and mold services. For more information on our custom injection mold tool making services, see the table below or contact us directly.
We are glad to service you, we could provide you high quality moulds or tooling and keep them on time,your smile is our mission.
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Precision Injection Mold Tool Making Capabilities
General Production Capabilities
- In-House Full Service Capability
- Existing Tooling Transfers
- Off-Shore Mold Building Alliances
- Mold Management/Mold Maintenance
- Mold Repair
- Mold and product Design
- Engineering Support
- Tool History Documentation
- Molding problem Solutions
- Moldflow Analysis
Tooling or Mold Offered
- Soft Tooling
- Hard Tooling
Tolerance limit Control (+/-)
- Grade A2±. .0005 in. Within Cavity Shape
- Grade A1±. .005 mm. Within Cavity Shape
- Precision MachiningCustom Torelance